Products and Solutions

Product Introduction

High shear emulsifier (hydraulic lifting) is a batch type machine designed for big volume in industrial production. Its working capacity is generally between 50~5000L. It narrows the particles size of liquid-liquid and liquid-solid materials through external mechanical force and distributes one phase materials into another phase or many other phase evenly to realize good homogenizing, dispersing and emulsifying result. As a result, the materials become stable emulsion. The emulsifier is batch production, the working head adopt the new type of dual direction suction structure. The equipment can be adopted to wide range viscosity and temperature, and can also customized ex-proof product.
 
【Material Viscosity】:<5000cps
【Production Capacity】:50-5000L
【Application Industry】: Suitable for dispersing, mixing materials in industries such as biology, pharmacy, food, paint, ink, adhesive, pigment, fertilizer etc.
【Application Materials】:  Applicable for production process of solution, gel, suspension or emulsion of solid-liquid, liquid-liquid materials such as juice, soup bases, milk production, tissue homogenate, cosmetics, surfactants, asphalt, emulsifier, oil field chemicals etc. 

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Free Consultation Purchasing Hotline:+86-533-2727685

Product Advantages

* High Efficiency & High Product Quality
With linear velocity more than 20m/s, it can distribute one phase materials into another phase or many other phase evenly in a short period to obtain fine homogenizing, dispersing emulsifying result. Its finished products are with stable quality and not easy to be laminated.

* High Precision Processing and Long Service Life
The stator and rotor are forging materials processed in CNC machining center. The clearance between the stator and rotor is very small to enable to get good shearing result, high emulsifying and dispersing efficiency. The stator and rotor also can be coated with nano materials to extend their service life.

* Safe and Convenient Operation
Adopt hydraulic cylinder as lifting actuator. Control the hydraulic up, stop, down through the oil pump, easy operation and stable. The dispersing disc is fixed to the main shaft with hexagon socket-head cap screws, which can be disassembled and exchanged quickly, easy to clean. Different dispersing discs can be exchanged according to production process to obtain optimized dispersing result. Different clamping types are optional to fix the tanks properly to prevent from accident due to the tank displacement during operation.

* Customized Options
Different options are available such as explosion-proof type, closed type, multi-tanks type, with lifting cover type, co-axial type/dual-shaft type, mounted on kettle type etc. Material can be SS304/SS321/SS316L.

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Working Principle

Precision-engineered stator and rotor match with each other perfectly. High-speed rotation motor drives the rotor to rotate at high speed, which generates vacuum condition between the stator and rotor. So materials are sucked into the chamber from the top of the stator & rotor and also from the bottom. Rotor driven by the strong kinetic energy creates high linear speed, which puts the materials under comprehensive action of strong crushing, tearing, centrifugal extrusion, hydraulic friction etc between the precision-engineered gap of the stator and rotor.

After processed, the materials are flying out and generates strong turbulence under the action of forces from different direction. Stable emulsion is obtained after repeated disaggregation, dispersion, homogenization, shearing for a certain period with help of mature production technology and certain quantity emulsifier. The operator can control the oil pump to drive the hydraulic lifting. Lifting frame drive the transmission mechanism and working group lifting, it is easy to operate and steady lifting. 

Technical Parameter

Model Power (kw) Voltage Speed (r/min) Length (mm) Processing Capacity (L/hour)
WRL-90 1.5 380V/50Hz 2900 430 5~50
WRL-100 2.2 380V/50Hz 2900 650 50~100
WRL-120A 3 380V/50Hz 2900 750 100~200
WRL-120 4 380V/50Hz 2900 750 100~300
WRL-140A 5.5 380V/50Hz 2900 850 200~600
WRL-140 7.5 380V/50Hz 2900 900 200~800
WRL-160 11 380V/50Hz 2900 1000 300~1000
WRL-170 15 380V/50Hz 2900 1100 400~1200
WRL-180 18.5 380V/50Hz 2900 1150 500~1500
WRL-200 22 380V/50Hz 1170 1200 800~2000
WRL-220 30 380V/50Hz 1170 1350 1000~3000
WRL-240 37 380V/50Hz 1470 1400 1500~5000
WRL-270 55 380V/50Hz 1470 1650 2000~8000

 

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Contact Information

J.H. Chemical & Pharma Equipment Co.,Ltd

Address: No.200, Huaguang Road, Zibo, Shandong, China.

Factory address: No.35, Songlin Road, Zibo, Shandong, China.

+86-533-2727685

+86-533-2875625

sales@jh-equipment.com