Standard Glass Lined Reactor

Product Introduction Product Advantages Working Principle Technical Parameter

Product Introduction

The J.H. Glass-Lined Reactors are made from a material that is called Glass-Lined Steel which is of construction that combines the strength of mild steel with the corrosion resistance of glass-lining. It is made by fusing a thin layer of glass to base steel at high temperature, creating a strong, chemically bonded base coat, upon which subsequent layers of corrosion-resistant glass are fused.

High performance glass lined reactors are not only relying on adoption of a good glass-lining (enamel), but are greatly relevant with the whole fabrication process. From choosing base steel to cutting and rolling, from nozzle and seal heads forming to welding and sand-blasting, from enamel spraying to precise heating control in electric furnace, every step is important. Strict quality inspection is applied in our whole production process.

J.H. make glass lined reactors K, F type under China national GB standard or DIN AE/BE/CE types. We also conform to CE pressure equipment directive with CE mark.

【Production Capacity】: 5-80,000L
【Optional Structures】: Open type, close type
【Agitator Types】: Anchor, Paddle, 3-Blades Impeller, axial, hydrofoil, PBD, scraper, turbo etc. Details please refer to link Glass Lined Agitators.
【Application Industries】: Applicable for most acidic corrosive environment that existed in chemical and phamaceutical industries, such as fine chemicals, Acid, Paint, API, Dyes and Pigment, Pesticides etc.
【Application Mediums】: Various organic and inorganic acids such as sulfuric acid, nitric acid, but not recommended to be used for hydrofluoric acid and hot phosphoric acid with high concentration.

Free Consultation Purchasing Hotline：+86-533-2727685

Product Advantages

* Volumes available from laboratory 5 liters up to large scale 80,000 liters, covering working temperature from minus 20 to 200 degree C and working pressure from full vacuum up to 1.0MPa.
* Wide application due to broad range of corrosion resistance.
Glass-lining of J.H.Equipment has perfect property of corrosion-resistant against various organic and inorganice acids, weak alkaline except hydrofluoric acid and hot phosphoric acid with high concentration.
* Essentially inert-selected where super-high purity is required, will not affect product flavor or color.
* Excellent anti-stick property, no product adherence, easy cleanability and product changeover.
* All accessories including motor, reducer, mechanical seal, agitator, thermowell, dip pipe, manhole cover and flush valve can be customized based on our professional advices.

Working Principle

The Glass-lined Agitator rotates towards a fixed direction driven by the Motor & Gear Reducer. During the rotation, it drives materials to rotate radially or axially. Materials inside the reactor are in both axial and circular motion, generating several forms of mixing such as shearing, mixing and diffusion stirring. Thus the materials can be effectively rapidly stirred and mixed.

In most cases, during agitating process there will be pressure or vacuum applied inside vessel, thus Mechanical Seals for shalf sealing are quite necessary. We provide reliable single mechanical seals and double mechanical seals from famous brand to reach a perfect sealing.

To save labor during maintenance work of opening and closing manhole cover, J.H. can provide Upgraded Quick-open Glass Lined Manhole Cover as well as Ordinary Quick-open Glass Lined Manhole Cover with protection ring.

For feeding materials into the reactor, Glass Lined Dip Pipes are available from short size to long one that can reach the vessel bottom as required by reaction process.

Generally there are two methods to collect precise temperature data inside reactor, one is through tantalum tip with RTD sensor installed on Glass Lined Thermowell or on Glass Lined Bottom Flush Valve.

Heating or cooling liquids will be pumped into reactor jacket as the heat-exchange source. The purpose of heating and cooling is to provide suitable temperature for production(Max.220 degree C. for glass-lined reactors) to fulfill reacting requirement. Furthermore, cooling is used for decreasing the temperature so to pack finished materials.

Glass Lined Heat Exchangers ( plate type or shell & tube type) with glass lined distillation column system are typically mounted above glass lined reactor with a vacuum system, the purpose is to collect/reflux solvents which volatilize because of heating.

Heating system includes water heater, oil heater, boiler etc.
Cooling system includes water tank, cooling towers, chillers, etc.

Technical Parameter

Open Flange Type of GLASS LINED REACTORS

Model (Open Type)	AE50	AE100	AE200	AE300	AE500	AE1000	AE2000	AE3000	AE4000	AE5000
Nominal Capacity (L)	50	100	200	300	500	1000	2000	3000	4000	5000
Full Capacity (L)	70	127	247	369	588	1245	2179	3380	4348	5435
Heat Exchange Area (m²)	0.54	0.84	1.5	1.9	2.64	4.5	7.2	9.3	11.7	13.4
Shell I.D. (mm)	500	600	700	800	900	1200	1300	1600	1600	1750
Jacket I.D.(mm)	600	700	800	900	1000	1300	1450	1750	1750	1900
Reference Weight (kgs)	380	450	710	950	1180	1900	2700	3700	4200	5300

Closed Type of GLASS LINED REACTORS

Model (Close Type)	CE3000	CE4000	CE5000	CE6300	CE8000	CE10000	CE12500	CE16000	CE20000	CE30000
Nominal Capacity (L)	3000	4000	5000	6300	8000	10000	12500	16000	20000	30000
Full Capacity (L)	3811	4780	6011	6866	9060	11674	13651	17446	21790	33500
Heat Exchange Area (m²)	9.74	12.16	14.89	19.89	18.36	21.35	24.89	29.48	34.04	45.36
Shell I.D. (mm)	1600	1600	1750	1750	2000	2000	2000	2200	2200	2600
Jacket I.D.(mm)	1750	1750	1900	1900	2200	2200	2200	2400	2400	2800
Reference Weight (kgs)	3600	4030	5200	5550	7600	8900	10300	14300	14700	22200

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Contact Information

J.H. Chemical & Pharma Equipment Co.,Ltd

Address: No.200, Huaguang Road, Zibo, Shandong, China.

+86-533-2727685

+86-533-2875625

sales@jh-equipment.com